3 Side Seal Pure Aluminum Pouch PET PA AL PE 4-Layer High Barrier Vacuum Pouches

Materials   : PET/PA/AL/PE
Process   : multi-layer composite
Thickness Range   : Customized
Width Range   : Customized
Color   : Up to 9 colors
Shape   : 3 sides sealing
Appearance   :

Description

Product Overview

3 Side Seal Pure Aluminum Pouch is a four-side sealed vacuum pouch with three pre-sealed edges, built with PET / PA / AL / PE multi-layer composite film. This 3 Side Seal Pure Aluminum Pouch integrates an extra nylon PA layer compared with conventional PET/AL/PE 3-layer foil bags. The nylon layer delivers outstanding anti-puncture performance for food containing bones, hard particles or high oil content. The solid aluminium foil layer completely blocks UV light, oxygen and water vapor, while the food-grade PE inner layer offers reliable heat sealing during vacuum packing. These flat pouches are stackable, easy to fill and seal, widely used for high oil dry goods, frozen seafood, herbal materials and spice products requiring strong mechanical protection and long shelf life.

Material Structure Breakdown

Material Construction: PET / PA / AL / PE (Polyester / Polyamide(Nylon) / Aluminum Foil / Polyethylene)

  • PET outer layer: High tensile strength, good gravure printing performance, protects inner layers from surface abrasion in logistics.
  • PA Nylon middle layer: Excellent puncture & tear resistance, withstand sharp food fragments and oily ingredients.
  • AL aluminium foil core layer: Continuous solid aluminium sheet, 100% light shielding, ultra-low oxygen & water vapor transmission rate.
  • PE inner sealing layer: Flexible food-grade polyethylene, consistent heat seal property, suitable for vacuum packaging and frozen storage.
Important Note: PET/PA/AL/PE 3 Side Seal Pure Aluminum Pouch cannot be used for 121℃ industrial retort sterilization. It is designed for room-temperature dry storage or frozen packaging only.

Technical Specification Table

Testing Item Standard Parameter
Material Structure
PET / PA / AL / PE four‑layer composite lamination
Max Sterilization Temperature
≤80℃, NOT for retort sterilization
Total Film Thickness
85μm‑120μm
Oxygen Transmission Rate (OTR)
<0.1 cm³/(㎡·24h·atm)
Water Vapor Transmission Rate
<0.05 g/(㎡·24h)
Heat Seal Temperature Range
145‑180℃
Available Size
Width 70‑480mm, Length 90‑750mm
Printing Option
Up to 9‑color gravure printing
Application Environment
Room temperature, avoid sharp objects piercing foil layer

Core Product Advantages

  • Enhanced puncture resistance: Our 3 Side Seal Pure Aluminum Pouch adds nylon PA layer, much more resistant to piercing by bone fragments, shells and hard particles than standard PET/AL/PE foil bags.
  • Complete light barrier: Solid aluminum foil fully blocks UV and visible light, preventing oil oxidation, flavor loss and color fading for oil-rich products.
  • Ultra-low gas & moisture permeability: Protect sensitive goods from oxygen and moisture ingress, greatly extending shelf life.
  • Flat stackable design: 3 side seal flat pouch structure, easy for automated filling, stacking and warehouse storage. Custom printing supports brand customization.

Application Scenarios

High oil snacks, frozen seafood with shells, bony cured food, herbal raw materials, spice granules, dried meat slices, powder supplements and other products that need strong puncture resistance and light isolation.

Important Usage Notes

  1. Not suitable for 121℃ high-pressure retort sterilization. High-temperature steam will cause film delamination and seal leakage.
  2. Although PA layer improves puncture resistance, avoid ultra-sharp hard edges to prevent foil damage.
  3. For high-temperature sterilized products, choose PET/AL/PA/RCPP retort grade aluminum pouches.
  4. Test vacuum sealing parameters before mass production to ensure seal integrity.

Frequently Asked Questions

Q1: What is the difference between PET/PA/AL/PE and PET/AL/PE aluminum pouches?

A: PET/PA/AL/PE includes a nylon PA layer, offering far stronger puncture resistance for bony, sharp or oily food. PET/AL/PE is a 3-layer version without nylon, lower cost but easier to be pierced.

 

Q2: What does 3 side seal mean for this pure aluminum pouch?

A: Three sides are pre-heat sealed. Only the top side is open for product filling, then sealed by vacuum sealer after loading goods.

 

Q3: Can custom logo be printed on these 3 Side Seal Pure Aluminum Pouch?

A: Yes, gravure printing service is available, custom logo, artwork and product information can be printed on pouch surface.

Ready to Upgrade Your Packaging Solution?

If you are sourcing aluminum foil pouch ,send us your pouch dimension, target thickness, sterilization parameters and food filling type. Our technical team will recommend the most cost‑effective laminate construction and provide formal quotation.
Submit your inquiry to get custom packaging solution today.
 
Please inform us of your product application, material, dimensions, thickness and printing requirements. We will provide targeted material recommendations and official quotations within 24 hours.
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Food-Grade Raw Materials

In an era where food safety is highly valued, packaging safety is equally important. Our company recognizes this and is committed to producing high‑quality flexible packaging pouches. All our pouches are made from food‑grade materials that have passed strict screening and multiple inspections, meeting or exceeding national and international food‑contact standards. We never use recycled materials and strictly follow food production requirements without compromise. Choosing our flexible packaging means choosing safety and reliability. Whether for snacks, fresh produce, or beverages, our pouches provide a secure protective barrier, giving your consumers peace of mind and helping you grow your business with confidence.

Process Reference

Layers of packaging materials explained.

Packaging bag performance varies significantly by raw material—BOPP delivers excellent tensile strength and transparency, PET provides superior moisture and oxygen barrier properties, PE excels in flexibility and impact resistance, and composites integrate multi-substrate advantages for specialized demands. Backed by advanced production lines and a professional R&D team, we deliver tailored packaging, with flexible adjustments to dimensions, thickness, structural designs (single-layer, multi-layer composite, zipper-sealed) and functional upgrades (puncture resistance, UV protection, heat-sealability). Our state-of-the-art printing equipment supports high-precision 10-color printing with food-grade, eco-friendly inks meeting international standards, ensuring vivid colors, sharp patterns and consistent quality to satisfy diverse needs from brand logos and product details to

Company Advantages

58fully automatic bag-making machines

5×10-Color High-Speed Printing Machines

Eight large-scale film-forming devices

Customizable

Flexible Packaging Bags FAQ:

1. Are you a manufacturer of flexible packaging bags?
Yes. We are a professional flexible packaging manufacturer based in Cangzhou, Hebei, China. We operate our own factory with complete production and quality control systems, ensuring stable quality and competitive pricing.
 
2. Can we print our logo and custom design on the bags?
Yes. We offer full OEM and ODM customization. Custom logos, company names, patterns and artwork printing are available. We also customize bag sizes, surface finishes and structures to fit your needs.
 
3. What details are required for an accurate formal quotation?
Please provide the following details for an accurate quotation:
  • Bag type (stand up pouch, flat bag, zipper bag, three-side sealed bag, etc.)
  • Bag size and thickness
  • Order quantity
  • Surface finish (glossy, matte, metallic, paper texture, etc.)
  • Printing artwork or color requirements
  • Any special functional requirements (food grade, waterproof, moisture-proof, etc.)
4. I don’t know the exact packaging specifications, can you help?
Absolutely. Our team will provide professional one-on-one guidance. We will recommend the most suitable bag materials, styles and solutions based on your products and usage requirements.
 
5. What is your production capacity?
We have a full set of advanced production equipment, including high-speed gravure printers, digital printers, solventless laminators, slitting machines and automatic bag-making machines. We support both small trial orders and large-scale mass production with stable efficiency.
 
6. What is your production lead time?
Our standard production lead times are as follows:
  • Digital printing small batch orders: 5–7 working days
  • Standard formal bulk orders: 15–20 working days
7. What shipping methods do you support?
We support multiple shipping options to suit different delivery schedules:
  • Express door-to-door delivery
  • Sea freight
  • Air freight
  • Railway transport
  • Delivery to your designated Chinese warehouse or agent
8. What payment terms do you accept?
We accept secure and flexible payment methods:
  • Bank wire transfer (T/T)
  • Credit card payment
  • PayPal, Alipay and other third-party payment platforms
9. Can I get free samples before ordering?
We provide free standard samples. Customers only cover the shipping cost. Custom samples based on your design are also available.

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